The Customer
Waukesha Metal Products (WMP) is a leading supplier of complex metal‑formed parts and assemblies. Facing labor shortages and the need for higher repeatability, WMP partnered with Husco AMG to automate a repetitive, operator‑heavy process.
“We realized the process we had was identical to some of the processes Husco had — it made them the perfect partner.”
— Zach Schwarze, WMP
The Challenge
WMP’s manual process required 6–7 operators performing small, repetitive tasks, limiting throughput and consistency. Their priority was clear: Improve quality, boost repeatability, and use labor more efficiently.
“The biggest objective was quality and making a good part every single time.” — Tom Fossell, Husco AMG
The Solution
Husco AMG engineered a fully automated system that:
- Reduced labor from 6–7 operators to one machine tender
- Delivered consistent, repeatable precision
- Freed skilled operators for higher‑value work
- Reflected Husco AMG’s dual expertise as both automation integrators and manufacturers
“This allowed us to redeploy our highly talented operators where we needed them most.” — Zach Schwarze, WMP
The Results
The impact was immediate and measurable:
✔ Quality performance nearly doubled
“Our CPKs and PPKs have almost doubled.” — Zach Schwarze, WMP
✔ Workforce flexibility improved
“Direct labor is a big challenge… being able to move people around is very positive.” — Chris Zuzick, WMP
✔ A scalable foundation for future growth
“Automation will help us improve efficiencies, attract more talent, attract more customers… it’s going to be a big part of our growth.” — Chris Zuzick, WMP
A Partnership Built on Real Manufacturing Experience
Husco AMG brings practical insight from running automation on their own production floors — giving them a unique ability to design solutions that actually work in real-world manufacturing environments.
“After this successful project, we would definitely recommend Husco AMG to other manufacturers looking to integrate automation.” — WMP